Concrete Joint Sustainability Initiative

Resource Stewardship in Supply Chain

aggregate production, cement manufacture, ready mixed production, construction, recycling

Hanford Canister Storage Facility (Hanford, WA)

Highlights

Resource Stewardship in Supply Chain: industrial by-product in mix
Safety & Stability: hazardous waste management

The use of SCMs played an important role for the canister storage facility at the Hanford Site nuclear facility. The CSB is a large, 42,000 square foot facility in Hanford’s 200 East Area which stores about 2300 tons of spent nuclear fuel packaged in approximately 400 Multi-Canister Overpacks (MCO’s). The MCO’s are stored in 220 carbon steel tubes within a below grade concrete vault. The MCO’s will be safely stored in the tubes until permanent placement in a National Repository.  

San Francisco Public Utilities Commission Building

Highlights

Resource Stewardship in Use: reduced energy consumption, exposed concrete finishes
Resource Stewardship in Supply Chain: carbon reduction strategies in mixture and design
Safety and Stability: advanced seismic design
Financial Stewardship: reduced long term operating cost

The San Francisco Public Utilities Commission (SFPUC) Building (illustrated in Fig. 1) provides an excellent case study for the integration of (Building Information Management) BIM to achieve a sustainable building. This building required carbon accounting for construction materials and construction activities, and is LEED Platinum certified. Figures 2 through 4 show various views of the core walls of the building that incorporate vertical post-tensioning.

Solid Waste Authority Transfer Station Floor (Palm Beach Gardens, FL)

Highlights

Resource Stewardship in Use: durable surface for high use infrastructure
Resource Stewardship in Supply Chain: reclaimed waste ingredients
Financial Stewardship: savings in construction cost and downtime

Although the floors are made with specialty components such as iron aggregates, impact from garbage trucks unloading and abrasion from heavy equipment moving trash can shorten the average transfer floor life to only 1 to 3 years. For the Solid Waste Authority, the downtime of any plant and the logistics of diverting continually accumulating trash are paramount. Floor rehabilitation typically averages 2 months of construction time before the floor goes back into operation.

Indianapolis International Airport Parking Garage (Indianapolis, IN)

Highlights

Resource Stewardship in Use: mix and structural design reduced total material use
Resource Stewardship in Supply Chain: reclaimed waste in mix
Financial Stewardship: long service life, more parking on same area due to longer spans
Aesthetics: longer spans allow more open feel and better visibility

The Midfield Terminal at the new Indianapolis International Airport opened in 2008, and includes a massive 7000-car parking garage. Each of the five parking levels is approximately 500,000 ft2 (46,500 m2). The two-way post-tensioned concrete design for the garage maximized the benefit from the chosen HPC mixture.

San Francisco Federal Building, (San Francisco, CA)

Highlights

Resource Stewardship in Use: mass for temperature buffering, light color concrete for daylighting
Resource Stewardship in Supply Chain: waste material cement replacement
Safety and Stability: seismic and security concerns for a federal facility
Aesthetics: light color concrete for daylighting

Awards and certifications

AIA San Francisco Design Award
GSA Design Honor Award for Architecture
GSA Design Award Citation in Sustainability

Northern Arizona University Applied Research and Development Building, Flagstaff, AZ

Highlights

Resource Stewardship in Use: thermal mass, structural support for passive solar and daylighting strategies, pervious paving in parking lot
Resource Stewardship in Supply Chain: fly ash substituted for portion of cement

Awards and certifications

LEED Platinum
2007 Architectural Merit Award, Arizona Chapter of American Concrete Institute

Parking Deck Repairs, Towson, MD

Highlights

Resource Stewardship in Supply Chain: repair and restoration prevents waste, extends service life
Financial Stewardship: repair strategy permitted continued use of facility during construction
Aesthetics: restoration of deteriorating structures has positive effect on whole community

This 5200 ft2 (483 m2) parking deck (Fig. 1) was nearing the end of its service life, and was characterized by widespread concrete deterioration and severe corrosion of reinforcing and prestressing steel. As an alternative to demolition and reconstruction, the owner was able to repair the structure, reducing environmental impact while providing significant initial cost savings, life-cycle cost savings, and schedule savings.

Premier Beverage Distribution Warehouse and Office Building (Tampa, FL)

Highlights

Resource Stewardship in Use: thermal performance of large tilt up panels
Resource Stewardship in Supply Chain: local production, use of fly ash
Aesthetics: decorative concrete entry plaza

Awards and certifications

Seeking LEED Silver
NAIOP (Commercial Real Estate Development Association)
Outstanding Industrial Building, Hillsborough County, FL
Broker Deal of the Year—Industrial

Southface Energy Institute (Atlanta, GA)

Highlights

Resource Stewardship in Use: concrete slab to support green roof for heat island and stormwater management, pervious hardscapes
Resource Stewardship in Supply Chain: waste materials in concrete mix

Awards and certifications

LEED Platinum
Conserve Georgia Water Conservation Award

Stapleton Airport Concrete Recycling (Denver, CO)

Highlights

Resource Stewardship in Supply Chain: massive recycling of old concrete, reduced hauling by on site

A premier example of aggregate recycling on a large scale is at the site of the former Stapleton Airport in Denver, CO. The project included demolition, removal, and recycling of 1400 acres (5.7 km2) of concrete runways and other paved surfaces, for a total of 6.5 million tons (6 million metric tons) of aggregate (Construction Materials Recycling Association 2010). Figure 1 shows the on-site concrete recycling operations. The aggregate was used throughout the redevelopment of Stapleton for road base, erosion control, and also in new concrete.

Compared to 1972, it takes 37% less energy to produce a ton of cement, enough to power 2.3 million homes a year.

The Concrete Sustainability Toolkit provides information sheets and presentations for quick reference or sharing information with others.